G3616 A4 Gas Compression Engine
Gas Compression Engines
Details
Maximum Rating
5500 BHP
Rated Speed
1000 rpm
Emissions
Lean Burn: EPA NSPS Site Compliant Capable with Customer Supplied Aftertreatment, 0.3 g and 0.5 g/bhp-hr NOx
Overview
G3600 A4 engines provide a wide range of power options to fit your gas compression application. G3600 A4 engines bring the highest uptime in the industry and long operating intervals between overhauls. Operators that use G3600 A4 engines in their fleet enjoy virtually no unscheduled downtime, the right power for their application, the lowest operating costs, and emissions compliance. Ideal applications for G3600 engines include centralized gathering stations, gas processing, transmissions, and storage applications. Cat G3616 A4 Gen 1 gas engine with standard ratings: 3729 bkW (5000 bhp) @ 1000 rpm and Cat G3616 A4 Gen 2 gas engines with standard ratings: 3729 bkW (5000 bhp) and uprated ratings: 4101 bkW (5500 bhp) @ 1000 rpm. NSPS site compliant capable.
Features at a Glance
- Emissions
-
Meets U.S. EPA Spark Ignited Stationary NSPS Emissions for 2010/11 with the use of an oxidation catalyst
- Lean Burn Engine Technology
-
Lean-burn engines operate with large amounts of excess air. The excess air absorbs heat during combustion reducing the combustion temperature and pressure, greatly reducing levels of NOx. Lean-burn design also provides longer component life and excellent fuel consumption
- Ease of Operation
-
Includes engine mounted thermostats, compress oil cooler connections, jacket water and lube oil heater connections.
- Advanced Digital Engine Management
-
ADEM4 engine management system integrates speed control, air/fuel ratio control, and ignition/detonation controls into a complete engine management system. ADEM4 has improved: user interface, display system, shutdown controls, and system diagnostics.
- Gas Engine Rating Pro
-
GERP is a web-based program designed to provide site performance capabilities for Cat® natural gas engines for the gas compression industry. GERP provides engine data for your site's altitude, ambient temperature, fuel, engine coolant heat rejection, performance data, installation drawings, spec sheets, and pump curves.https://gerp.cat.com
- Product Support Offered Through Global Cat Dealer
-
More than 2,200 dealer outlets Cat factory-trained dealer technicians service every aspect of your petroleum engine Cat parts and labor warranty Preventive maintenance agreements available for repairbefore-failure options S•O•SSM program matches your oil and coolant samples against Caterpillar set standards to determine: - Internal engine component condition - Presence of unwanted fluids - Presence of combustion by-products - Site-specific oil change interval
- Aftermarket Upgrade Kits
-
A number of upgrade kits are available for Cat® G3600 engines. For customers looking to enhance the performance while continuing to meet emissions requirements of their gas compression fleet, consider a Gen 2 Kit and/or the Closed Crankcase Ventilation (CCV) System retrofit.
Find detailed information on each upgrade, including features, benefits, and applicable engine ratings using the link below.
- Over 80 Years of Engine Manufacturing Experience
-
Over 60 years of natural gas engine production Ownership of these manufacturing processes enables Caterpillar to produce high quality, dependable products - Cast engine blocks, heads, cylinder liners, and flywheel housings - Machine critical components - Assemble complete engine
- Website
-
For all your petroleum power requirements, visit www.cat.com/oilandgas
Specifications
Full Specifications
- Engine Specifications
-
Maximum Rating
5500 BHPRated Speed
1000 rpmEmissions
Lean Burn: EPA NSPS Site Compliant Capable with Customer Supplied Aftertreatment, 0.3 g and 0.5 g/bhp-hr NOxMinimum Rating
5000 BHPCompression Ratio
Gen 1 (9.2:1) Gen 2 (7:6:1)Aspiration
Turbocharged - AftercooledRotation from Flywheel End
CounterclockwiseFlywheel Teeth
255Displacement
20698.0 in³Oil Change Interval
5000 hoursIgnition, Protection
Electronic, ADEM™4Stroke
11.8 inBore
11.8 inLength
231.38 inWidth
102.28 inHeight
129.05 inWeight - Dry
70301 lb
- Capacity for Liquids
-
Cooling System
211.0 gal (US)Lube Oil System - Refill
351.0 gal (US)
Equipment
- Standard Equipment
-
Air Inlet System
- Air cleaner
- Air inlet adapter
Cooling System
- ADEM 4
- ANSI Class 150 6 inch Flange (inlet water connection)
- ANSI Class 150 4 inch Flange (outlet water connection)
- Engine driven water pump
- Jacket Water inlet connection
- Engine Mounted, two stage, plate-fin aftercooler
- Jacket Water outlet regulator 88°C
Engine Rating
- Engine rating and speed selection
Exhaust System
- Hard Heat Shielded Exhaust manifold
- Vertical Exhaust Outlet
Flywheel and Flywheel Housing
- Engine Barring Device
- SAE Standard Flywheel
Fuel System
- ANSI Class 150 2 inch Flange ( Customer Connect)
- Fuel Filter
- Fuel Valve with electronically controlled fuel supply pressure
- Gas supply and and shut-off valves — electronically controlled fuel supply pressure
General
- Four lifting eyes
- Paint, Caterpillar Yellow
- Shipping Skid
- Storage Preservation
Instrumentation
- HMI Panel
Lube System
- Breathers
- Closed Crankcase Ventilation System
- Engine-driven oil pump
- Front and Rear oil Drains
- Oil Cooler
- Oil Filter
- Oil Supply line
- Oil Pan
- Prelube Pump
Mounting System
- Six mounting feet
Power Take-offs
- Damper
- Damper Guard
Protection Systems
- Crankcase explosion relief valve
- Protection Shutdown Levels
Starting System
- Air Start Motor
Telematic System
- Cat® Connect Technology
- Optional Equipment
-
Charging System
- Charging alternator
Exhaust System
- Lifting eye exhaust shield
- Valve Spring Compressor Tools
Fuel System
- Fuel Connection Hose
- Gas Pressure Regulator
General
- Cell - Stellite Radio
- Language Decals
- Paint Colors
- Service Tools
Lube System
- Lubricating Oil
- Oil Level Regulator
Mounting System
- Flex EXH Fitting
- Mounting Plates
Power Take-offs
- Stub Shaft
Telematic System
- Service Communications Adapter
- Product Link Extension Harness
- Product Link Lan Adapter
Resources
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