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Cat® Certified Rebuild Programs

Cat Certified Rebuild ProgramYour Cat equipment can be rebuilt to deliver a cost-effective second life. Foley offers extensive Cat Certified Rebuild programs which incorporate the very latest Cat technology and critical engineering updates into your machine at a fraction of the cost of buying new.

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Cat Certified Rebuild Program (CCR)

The Cat Certified Rebuild Program offers a like-new machine with a like-new warranty and a new serial number, all at a fraction of the cost of a comparable new machine.

The program starts with a complete machine inspection. Then the machine is completely disassembled and rebuilt from the ground up to include all Cat product updates. More than 350 tests and inspections (plus the automatic replacement of more than 7,000 parts) ensure the same high level of quality as a new Cat machine.

The CCR Program includes the following:

Inspection/Evaluation - The condition of the machine is thoroughly inspected. This includes SOS Fluid Analysis, inspecting attachments, and reviewing maintenance and service records.

Disassembly - The machine is completely disassembled down to the basic machine frame. All parts are carefully inspected and measured against the Caterpillar Parts Reusability Guidelines. Certain parts (including hoses, belts, seals, gaskets, bearings, knobs, wiring, switches, and gauges) are always replaced with new parts.

Reconditioning - Frames are examined, straightened, reinforced and welded when necessary. Worn linkage pins and shaft bearings are replaced and hydraulic systems are brought back to original levels of performance and reliability.

Engineering Updates - Certain engineering improvements and updates may have been made since original manufacturing of the machine. Many of these improvements will be incorporated into the machine when it is reassembled.

Engine/Transmission Tests - Engine, transmission, and torque converter are completely disassembled, inspected, reconditioned, and updated to Cat Certified Rebuild Standards. Each component is thoroughly bench tested before installation in the machine.

Reassembly - Critical clearances and pressure settings are all maintained and recorded.

Performance Testing - All critical systems are tested to verify that they meet stringent rebuild specifications. All tests are periodically audited by Caterpillar to ensure the finished product meets Cat standards.

Repainting - The entire machine is painted and new identifying graphics are applied resulting in a new looking machine.

New Serial Number - A new serial number identifies the machine and certifies that is has completed the rebuild process. The rebuilt machine carries a like-new machine warranty.

Customer Evaluation - The rebuild process is complete when the customers are satisfied with the reliability, productivity, and availability of the machine as it operates in their working environment.

Certified Power Train Program (CPT) 

The Cat Certified Power Train Program is an option within the Cat Certified Rebuild Program.

The CPT program is a Dealer rebuild of the entire Power Train. This program is similar to the Cat Certified Rebuild program in that the power train components are completely disassembled and all critical engineering updates are incorporated. The CPT includes extended power train coverage through Cat Insurance.

The CPT Program includes the following:

All Cat Certified Power Train components are to be painted.  Complete painting of the machine is an option.

Foley can offer Power Train rebuilds on the following equipment types and models:

Track-Type Tractors
D6H, D6R, D7G, D7H, D7R, D8K, D8L, D8N, D8R, D9H, D9L, D9N, D9R, D10, D10N, D10R, D11N, D11R

Wheel Loaders
950B, 950E, 950F, 966C, 966D, 966E, 966F, 966G, 970F, 972F, 980C, 980F, 980G, 988B, 988F, 988FII, 988G, 990, 992B, 992C, 992D, 992G, 994, 994D

Motor Graders
12G, 12H, 14G, 14H, 16G, 16H, 24H, 120G, 140G, 140H

Track-Type Loaders
953C, 963, 973, 973C, 977L

621E, 621F, 627E, 627F, 631D, 631E, 633D, 637D, 637E, 651E, 657E

Off-Highway Trucks
769C, 769D, 771D, 773B, 773D, 775B, 775D, 777, 777B, 777C, 785, 785B, 789B, 793B, 793C, 797

Off-Highway Tractors
768C, 772B, 776, 776B

Soil Compactors
815, 815B, 815C, 825C

572G, 583K, 594H

Landfill Compactors
816, 816B, 826C, 836

Wheel Tractors
814, 814B, 824C, 834B, 854G

Hydraulic Excavators
330, 345B, 375, 375L

Cat Underground Products
R1300, R1600, R1700G, AD55, R2900